PVC Duct Bank Pipe – 110 mm – EB-20 | Concrete Encased System

PVC Duct Bank Pipe – 110 mm – EB-20 - Concrete Encased System

Concrete Encased System - Specs, Uses, Installation & Gulf Region Guide

The PVC Duct Bank Pipe – 110 mm – EB-20 | Concrete Encased System serves as a solid and trustworthy choice for underground cable laying, becoming a favorite in power distribution, telecommunications, and fiber optic networks. This 110 mm EB-20 pipe, made from premium PVC, is intended for use in concrete encased duct bank systems and offers superb insulation against severe weights, soil pressure, and moisture, as well as against extremely harsh environmental conditions often found in the Gulf and Saudi Arabia. It is easy to handle and install due to its strong yet lightweight construction and it guarantees long service life and dependable performance for infrastructure projects of any size – residential, commercial, or industrial.

The PVC Duct Bank Pipe – 110 mm – EB-20 | Concrete Encased System is a high-quality underground conduit designed for safe and efficient cable management. Made from durable PVC material, it is engineered to be encased in concrete, forming a strong and stable duct bank that protects electrical, telecom, and fiber optic cables from heavy loads, moisture, and environmental stress.

With its bell-end connections for easy joining, corrosion resistance, and ability to withstand extreme Gulf climates, the EB-20 PVC duct pipe ensures long-lasting performance and reliability for infrastructure projects across Saudi Arabia, UAE, Qatar, Oman, and the wider Gulf region. Its design supports both current needs and future expansions, making it ideal for industrial, commercial, and residential installations.

Introduction

Product Overview

Explore Full Product Details

Key Features & Benefits of EB-20 PVC Duct Bank Pipes

Concrete Encased System Ready

EB-20 PVC ducts are specifically engineered to be encased in concrete for maximum structural protection. The concrete provides load bearing support against soil pressure and heavy vehicle loads.

Durable PVC Construction

Manufactured from high modulus PVC that is impact resistant, moisture-proof, corrosion resistant and lightweight, making it ideal for underground installations.

Bell-End for Quick Connections

Each length typically features a factory-formed bell-end connection for fast and secure solvent-weld joining without additional fittings.

Thermal and Electrical Cable Rated

EB-20 PVC ducts are rated for 90 °C cable systems used in modern power distribution and communications infrastructure.

Standards Compliance

Conforms to high industry standards:

ASTM F512 (non-metallic conduit standard)
NEMA TC-6 & TC-8 (utility duct performance)
ETL Listed or UL651 in some variants

Long Life Expectancy

Excellent resistance to soil gases, moisture and chemicals—making it durable even in the Gulf’s aggressive soil and coastal environments.

Easy Handling & Installation

PVC material is lightweight and easy to cut, bend and solvent weld which accelerates field installation.

Material & Manufacturing Standards

The knowledge of the standards that define EB-20 PVC duct bank pipe draws the line upon which the specification compliance for tenders and infrastructure projects in the GCC region is built:

ASTM F512

As a matter of fact, this is the foremost American standard for PVC power and communication ducts that gives assurance that non-metallic conduits comply with quality, mechanical strength, and performance as per the set standards.

NEMA TC-6 & TC-8

These standards classify electrical PVC ducts with regard to their performance based on the criteria of wall thickness, impact strength and environmental resistance.

UL651 / ETL

This is a voluntary listing for some PVC duct items that signify extra safety certification for circuits of conduits electrical systems.

The amalgamation of these standards is what makes it possible for a PVC duct to be an option for use in utility, electrical, telecom and fiber optics duct banks and to be laid in engineered works.

Specifications – 110 mm EB-20 PVC Duct Bank Pipe

The 110 mm EB-20 PVC conduit is a common size used for medium-capacity power and communication duct banks.

Here’s a detailed specification breakdown:

Specification	Detail
Nominal Diameter	110 mm
Material	High modulus PVC
Wall Type	Medium-wall (type EB-20)
Installation Type	Concrete encased duct bank
Cable Rating	Up to 90 °C
Connection Type	Bell-end solvent welded
Standards	ASTM F512, NEMA TC-6/TC-8, ETL/UL651
Weight	Varies per length
Length Options	3 m, 6 m, 10’, 20’ (depends on supplier)

Note: The exact dimensional specifics for 110 mm PVC EB-20 pipe vary slightly by manufacturer but are engineered for compatibility with standard cable pulling systems in the electrical industry.

How EB-20 Works in a Concrete Encased System

A Concrete Encased Duct Bank System has the following purpose:

It is to support structurally underground utilities.
It is to prevent cables from getting damaged, and, thus, soil movement and heavy loads.
It is to facilitate future cable changes by defining specific duct pathways that will lead to them.

Installation Method :

Trenches are made by digging to designed depths
A bottom layer of crushed rock or sand is put
PVC EB-20 conduit pipes are laid with spacers to keep the pipes in line
Reinforcement steel mesh is installed
Concrete is cast around conduits to create a duct bank that is hard
Maintenance has access through cable pulling eyes or manholes

The concrete encasement keeps the conduit and cables safe from ground movement, moisture, corrosion and physical damage.

Typical Applications Across Sectors

A. Electrical Power Distribution

Main and auxiliary electrical feeders, medium and low voltage power cables.

B. Communication Networks

Optical fibers, telephone lines, CATV, and Internet infrastructure.

C. Infrastructure Projects

Overpasses, highways, airfields, port improvements, subterranean passages.

D. Industrial Facilities

Oil and gas processing, chemical manufacturing, electricity generation.

E. Residential & Smart Cities

Infrastructure in new urban planned residences.

Besides, all these applications have prevailing PVC duct bank systems, which, apart from providing reliable cable routing, also support future expansion while cutting down excavation and repair costs to the minimum.

Installation Guide for Concrete Encased Duct Banks

Here is a high-level step-by-step guide:

Step 1: Site Survey & Design

Review utility drawings, soil type, load requirements, and cable capacity.

Step 2: Trench Preparation

Excavate trench according to depth and width specified by project engineers.

Step 3: Base Layer Compacting

Place a sand or stone base to prevent pipe abrasion.

Step 4: Laying Conduits

Place 110 mm EB-20 PVC duct pipes with proper spacing and alignment. Use spacers to keep ducts evenly distributed.

Step 5: Reinforcement

Install steel rebar mesh if required by design.

Step 6: Concrete Encasing

Pour concrete ensuring at least 75 mm cover on all sides of the duct.

Step 7: Inspection & Testing

Inspect ducts for alignment, integrity and confirm embedment depth.

Step 8: Cable Installation

Once concrete hardens, cables can be pulled through ducts using cable lubrication and pulling equipment.

Design Best Practices & Gulf Region Considerations

In the Gulf area and KSA, there are some specific aspects that should be taken into account:

Very hot weather

The PVC duct has to be rated for the extreme heat; the EB-20 cable is rated for a maximum temperature of 90 °C.

Soil type

The accelerated corrosion of the salt-laden coastal soils makes it the ideal place for PVC with its corrosion resistance.

Sand entering

The use of well-sealed bell ends along with concrete encasement is a method of preventing sand ingress.

Weight

The heavy duty of duct banks encased in concrete is a protection against heavy loads caused by the traffic and industrial operations.

Comparing EB-20 with Other Duct Types

Duct Type	Application	Wall Strength	Notes
EB-20	Concrete encased	Medium	Most commonly used
EB-35	Heavy wall concrete encased	Stronger	For high-impact conditions
DB-60/DB-120	Direct Burial	Varies	Used without concrete or encasement

Performance in Harsh Conditions

In the Gulf region, PVC conduit has outstanding performance:

✅ No corrosion occurs
✅ Resistant to heat, moisture and chemicals
✅ Thermal expansion is very low
✅ Light in weight but strong

Thus, EB-20 is the best solution for long-term underground utility protection.

Accessories & Fittings

Common accessories include:

➤ Bell-end couplers
➤ Expansion joints
➤ Elbows & bends
➤ Pulling eyelets
➤ Spacers & supports

These components enhance installation efficiency and long-term durability.

Maintenance Tips

✔ Inspect manholes & access points regularly
✔ Check for concrete cracking near utility trenches
✔ Verify water infiltration seals
✔ Perform cable testing periodically

Conclusion

The PVC Duct Bank Pipe – 110 mm – EB-20 | Concrete Encased System is the product that stands out the most concerning the management of underground cables. It is composed of all the beneficial traits of a durable, strong, and tiresome product. The pipe is made from high-quality PVC and is intended for concrete encasement, hence it offers the safest and best protection for all the cables, including electrical, communication, and fiber optic, under the surface against harsh conditions like heavy loads, soil movement, and moisture.

The pipes come with bell end connections that not only make the installation very easy but also very secure at the same time, while the pipe’s property of being corrosion resistant together with its long lifespan makes it suitable for infrastructure projects throughout the Gulf, particularly Saudi Arabia, UAE, Qatar, Oman, and Bahrain. It doesn't matter if it is for an industrial plant, a commercial complex, a residential community, or a large-scale infrastructure project; EB-20 PVC duct banks will always deliver the same performance, safety, and operational efficiency throughout their lifespan.

The engineers, contractors, and project planners can look upon EB-20 PVC Duct Bank Pipes as a reliable option for underground utility systems that are future-ready, require low maintenance and have longevity. Its flexibility, durability, and meeting of standards recognized internationally make it a preferred choice by construction and utilities sectors that can cope with difficulties posed by desert, coastal and urban conditions.

To conclude, the 110 mm EB-20 Concrete Encased PVC Duct Bank Pipe is more than just a conduit—it is a long-term investment in the safety, efficiency, and sustainability of underground utility networks, delivering peace of mind for decades of reliable operation.

Frequently Asked Questions (FAQs)

1. What is PVC Duct Bank Pipe 110 mm EB-20?
PVC Duct Bank Pipe 110 mm EB-20 is a high-quality underground conduit made from durable PVC, specifically designed for concrete-encased duct bank systems to protect power, telecom, and fiber optic cables.

2. Where is EB-20 PVC duct used?
EB-20 PVC duct is commonly used in residential, commercial, and industrial infrastructure projects, including roads, bridges, substations, and communication networks across Saudi Arabia, UAE, Qatar, and the Gulf region.

3. Why is concrete encasement important for PVC duct banks?
Concrete encasement provides mechanical strength, load protection, and long-term durability, ensuring that PVC duct banks can withstand heavy traffic, soil pressure, and harsh environmental conditions.

4. What are the key features of 110 mm EB-20 PVC Duct Pipe?
Key features include bell-end connections for easy joining, corrosion resistance, high impact strength, and suitability for harsh Gulf climates, making it reliable for underground cable installations.

5. Can EB-20 PVC duct handle power and communication cables simultaneously?
Yes, the 110 mm EB-20 duct is designed to accommodate multiple cables, including electrical power, fiber optic, and telecom lines, ensuring organized and protected cable routing.

6. How is EB-20 PVC duct installed in concrete encased systems?
The installation involves trench excavation, base preparation, laying ducts with spacers, reinforcing with steel mesh, and pouring concrete, creating a secure and durable underground duct bank.

7. What standards does 110 mm EB-20 PVC Duct Pipe meet?
The duct complies with ASTM F512, NEMA TC-6/TC-8, and optional UL651/ETL standards, ensuring high-quality performance, durability, and safety for underground utility projects.

8. Is EB-20 PVC duct suitable for Gulf region climate?
Yes, EB-20 PVC ducts are heat, moisture, and corrosion-resistant, making them ideal for the extreme temperatures and saline soils common in KSA and other Gulf countries.

9. What are the advantages of using EB-20 over other duct types?
Compared to direct burial or lighter ducts, EB-20 PVC pipes provide better mechanical protection, long-term reliability, easier installation, and future-ready utility management.

10. Can EB-20 PVC ducts support future cable expansions?
Absolutely. The concrete-encased design and standard 110 mm diameter allow easy cable upgrades or additional installations, making it a flexible solution for long-term infrastructure planning.

Premium 110mm PVC Duct Bank Pipe – Trusted Suppliers & Manufacturers in Saudi Arabia

Premium 110mm PVC Duct Bank Pipe for Telecom & Utility Infrastructure :

PVC Duct Bank Pipe (110mm) (EB20) is a quality underground duct solution for telecoms, power and infrastructure duct banks throughout Saudi Arabia and the GCC, capable of handling the high loads associated with these applications. This pipe is manufactured by certified and approved manufacturers of PVC duct systems from high impact unplasticised (uPVC) allowing for a long service life, excellent chemical resistance, and structural soundness even in the harsh desert enviroments.

At Saudi Ducts, we connect EPC contractors, telecommunication operators, and infrastructure contractors with PVC duct suppliers and manufacturers that meet:
• SASO & SEC manufacturing standards
• Smoothness to improve the ability to pull cables
• High ring stiffness for use in duct banks
• Consistent OD and wall thickness
• Bulk supply and delivery by

Saudi Ducts does not sell products directly. All pricing, logistics, and commercial discussions take place directly between buyers and approved suppliers

110mm PVC Duct Bank Pipe vs Alternatives – Best Practices & Industry Insights

110mm PVC Duct Bank Pipe vs HDPE Ducts – Which Is Better?

Feature	110mm PVC Duct Bank Pipe	HDPE Duct
Installation	Rigid, aligned duct banks	Flexible, trench-friendly
Concrete Encasement	✅ Ideal	⚠ Requires spacing
Cost	✅ More economical	❌ Higher material cost
Thermal Stability	High	Moderate
Typical Use	Urban duct banks, substations	Long-distance fiber routes

Best Industry Practice:

For urban telecom corridors, substations, and power duct banks, 110mm PVC duct bank pipes are preferred due to their rigidity, alignment accuracy, and compatibility with concrete encasement.

Why EB20 Class Matters in PVC Duct Banks

The EB20 classification ensures:

Higher impact resistance
Load-bearing capacity for road crossings
Compliance with telecom & utility trenching standards
Reduced deformation under concrete pressure

Common Applications

FTTx networks
Power & utility duct banks
Smart city infrastructure
Fiber backbone installations
Highway & road crossing projects

Pro Tip: Always verify ring stiffness, wall thickness, and compliance certificates before finalizing a PVC duct supplier.