PVC Telecom Duct – 90 mm – Heavy Duty | OSP Network

PVC Telecom Duct 90 mm Heavy Duty

OSP Network Conduit for Underground Fiber & Copper Cables in KSA & Gulf | Durable PVC Cable Protection

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Features & Benefits

1 Heavy Duty Construction

  • Thick PVC walls resist the pressure of the soil, large loads and accidental impacts
  • Perfectly suited for highway crossings, road installations and industrial areas

2 Smooth Interior

  • Pulling of fiber optic cable is made easy because of the reduced friction of the smooth interior
  • Faster deployment is supported because of the air-blown cable installations

3 Corrosion & Moisture Resistance

  • The use of PVC material prevents chemical and moisture-induced degradation, guaranteeing long-term performance

4 UV & Heat Resistant

  • Applicable to the harsh climates of Gulf and KSA comprising high temperatures and UV exposure

5 Long Service Life

  • Gives protection for several decades, resulting in lower maintenance costs and less network downtime

6 Compatibility

  • Fiber optic, copper, and hybrid cables are all supported
  • Couplers, end caps, pull ropes, junction boxes, and tracer wires are all compatible

7 Ease of Installation

  • The duct is heavy duty, but even so, it is lightweight enough for easy handling
  • Can be used for efficient deployment in urban, suburban, and industrial areas

Technical Specifications – PVC Telecom Duct 90 mm Heavy Duty

SpecificationDetails
Product NamePVC Telecom Duct – 90 mm Heavy Duty
MaterialRigid High-Grade PVC
Wall ThicknessHeavy duty, thick-walled
Internal Diameter90 mm
Outer Diameter~100–105 mm (manufacturer dependent)
Length3 m, 6 m, custom
End TypesBell & spigot or plain ends with couplers
ApplicationUnderground OSP fiber optic and copper cables
InstallationDirect burial, duct banks, roadsides, highways, utility corridors
Cable CompatibilityFiber optic, copper telecom cables
Temperature RangeHigh ambient temperatures (up to 60°C)
ResistanceSoil moisture, chemical corrosion, UV, impact
ComplianceTelecom industry standards for heavy-duty OSP installations

Why Choose 90 mm Heavy Duty Duct?

1 Maximum Mechanical Strength

  • Thick walls provide excellent protection against soil pressure, compaction, and accidental impacts

  • Suitable for highway crossings and deep burial installations

2 Ideal for Backbone Networks

  • Supports high-capacity fiber optic deployments

  • Perfect for urban backbone, industrial, and commercial telecom infrastructure

3 Future-Proof Cable Deployment

  • 90 mm internal diameter allows multiple cables, facilitating future upgrades without excavation

4 Harsh Climate Suitability

  • UV-stabilized PVC is ideal for hot, arid, and saline environments common in KSA and Gulf region

Applications

  • Urban Backbone Networks: In the cities, where the fiber networks are laid underground
  • Highways & Roadside Installations: Places with heavy traffic that require a robust protection system
  • Industrial Zones: Wiring for factories, power plants, and large office buildings
  • Residential & Commercial Projects: Fiber optic connection to home and campus networks
  • Utility Corridors: Alongside electric, water, or gas pipelines
  • FTTx/FTTH Deployments: A single or multiple fiber or hybrid cables running

Installation Guide

Step 1: Survey & Planning

  • Map route and check existing utilities

  • Determine trench depth and width as per standards

Step 2: Trenching

  • Excavate trench to required depth

  • Use sand bedding or soft soil to protect ducts

Step 3: Laying the Duct

  • Lay ducts straight, avoiding sharp bends

  • Use junction boxes for directional changes

Step 4: Coupling

  • Join duct sections with bell & spigot or couplers

  • Ensure secure, watertight connections

Step 5: Pull Rope & Tracer Wire

  • Install pull ropes for cable installation

  • Lay tracer wire for easy future locating

Step 6: Cable Installation

  • Pull fiber optic or copper cables manually or via air-blown methods

Step 7: Backfilling

  • Fill trench with clean, compacted soil

  • Avoid rocks or debris to prevent duct damage

Accessories

  1. Couplers - connect several duct parts.
  2. End Caps - keep vents safe from rubble prior to wire installation.
  3. Pull Ropes - help with the pulling of the wire.
  4. Tracer Wires - find ducts for future digging.
  5. Junction Boxes / Manholes - points of access and changes in direction.
  6. Warning Tapes - mark the position of underground pipelines to prevent unintentional digging.

Comparison – Light, Medium, and Heavy Duty PVC Ducts

FeatureLight DutyMedium DutyHeavy Duty
Wall ThicknessThinMediumThick
Load CapacityLowModerateHigh
Installation DepthShallowMediumDeep
Best UseSidewalks, micro ductsResidential, roadsidesHighways, deep trench, industrial zones
CostLowModerateHigher

Heavy duty 90 mm ducts are essential for critical OSP networks, industrial applications, highways, and deep burial installations.

Maintenance Tips

  • Inspect the ends that are exposed and cover them with end caps.
  • Tracer wires must be maintained for the purpose of future locating.
  • Prepare a drawing of the duct layout for any upgrades or repairs.
  • Do not use heavy machinery over the ducts that have just been installed.

Common Mistakes & How to Avoid Them

  • Incorrect trench depth – follow telecom standards

  • No pull rope installed – always pre-insert

  • Sharp bends without junctions – use junction boxes

  • Improper backfill – use clean, compacted soil to protect duct integrity

Benefits of PVC Telecom Duct 90 mm Heavy Duty

  • Designs catering to multiple fiber or hybrid cable future expansion
  • No corrosion and UV resistance means long life for harsh weather conditions
  • Mainly designed for backbone and highway applications in both urban and rural areas
  • It minimizes maintenance and replacement costs
  • Works with any OSP accessories that are standard.

Conclusion

The PVC Telecom Duct – 90 mm Heavy Duty is the most far sure solution to provide underground fiber optic and copper cable protection in OSP telecom networks throughout KSA and the Gulf region. Its thick walls, smooth inside, corrosion and UV resistance, and compatibility with standard accessories make it an ideal choice for high-traffic, deep underground, industrial, and backbone installations.

The use of 90 mm heavy-duty ducts not only provides ultimate protection for the cables but durability for the long run and the ability to be used in the future, thus making them unavoidable in the Gulf region for modern telecommunications infrastructure projects.

Frequently Asked Questions (FAQs)

  1. What is PVC Telecom Duct 90 mm Heavy Duty used for?
    Protects underground fiber optic and copper cables in high-load OSP installations.

  2. Can it be buried under highways?
    Yes, designed for deep burial and high traffic zones.

  3. Is it compatible with fiber optic cables?
    Yes, smooth interior ensures safe cable pulling and air-blown installation.

  4. How strong is a heavy duty 90 mm duct?
    Thick walls withstand soil compaction, rocks, and mechanical impacts.

  5. Can multiple cables run inside one duct?
    Yes, depending on cable diameter and fill ratio standards.

  6. What accessories are required?
    Couplers, end caps, pull ropes, tracer wires, junction boxes, warning tapes.

  7. How does it differ from medium and light duty ducts?
    Heavy duty provides maximum load capacity, deep burial suitability, and long-term protection.

  8. Is it resistant to moisture and corrosion?
    Yes, PVC is highly resistant to soil moisture and chemical corrosion.

  9. How long will this duct last?
    Decades with proper installation and maintenance.

  10. Is it suitable for Gulf and KSA climates?
    Yes, UV stabilized and heat resistant.