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HDPE PE100 Main Duct Full Black 200 mm – PN 10
HDPE PE100 Main-Duct 200mm PN 10
High-Strength Cable Protection Duct for Telecom & Utility Networks in KSA & GCC
Why HDPE PE100 Material Matters
PE100 is the most powerful polyethylene grade which is globally accepted. It has the following features:
1. Exceptionally Durable
The material exhibits great crack, distortion, and aging resistance especially in hot locations such as Riyadh, Jeddah, Dammam, Doha, Abu Dhabi, and Muscat.
2. Smooth Inner Bore
The internal surface that offers no friction is a major contributor to cable blowing and pulling being easier and consequently, the installation of large fiber bundles is done without damaging the fibers.
3. High Impact Strength
The duct is capable of withstanding impact, pressure and unintentional hits even with heavy earth load and construction activity nearby.
4. Chemical & Corrosion Resistance
HDPE PE100 is impervious to corrosion and rust and does not react with soil chemicals that are usually present unlike metal and PVC ducts.
5. Long Service Life
The anticipated lifespan is over 50 years thus it is the ideal option for governments, telecom companies and contractors who seek a dependable long-term solution.
Technical Specifications — HDPE PE100 MAIN-DUCT FULL BLACK 200 MM PN 10
Below are the detailed specifications of the product:
General Properties
Material: 100% Virgin HDPE (PE100 Grade)
Color: Full Black
Diameter: 200 mm (OD – Outer Diameter)
Pressure Rating: PN 10 (10 Bar)
Standard Compliance: ISO 4427, EN 12201, SASO Standards
UV Protection: Yes
Temperature Resistance: -20°C to +60°C
Inner Bore: Smooth Low-Friction
Coil/Length Options: 6m, 12m, or Customized Lengths
Manufacturing Type: Extruded HDPE Solid Wall Pipe
Mechanical Properties
High tensile strength
High crack resistance
Strong impact resistance
Dimensional stability under pressure
Chemical Resistance
Resistant to:
Acids
Alkalis
Salts
Hydrocarbons
Soil contaminants
Environmental Resistance
Long-term UV stability
Thermal expansion control
Stress crack resistance
Key Features & Benefits
1. Unmatched Capability for Massive Installations
The 200mm duct is wide enough to move and not interfere with the high-density bundles of cables, power lines, and utility conduits.
2. Extreme Gulf Conditions Performance Reliability
The duct has been developed to last tough situations since the climate in the Gulf area is hot and the duct must be climate-proof.
3. Infrastructure Protection That Is Cost-Effective
The long life and low failure rate of HDPE PE100 ducts mean that they will cut down on maintenance costs in the long run.
4. It Has the Best of Both Worlds: Flexibility and Toughness
The duct being large and yet so flexible that any ground movement caused by men or machines will not result in splitting.
5. Easy Installation With Smooth Inner Walls
The process is very fast installation, and reduced labor cost as the cables can be blown or pulled through very long distances.
6. Resistance to Impact and Pressure
The duct will always maintain its original shape and strength whether it's under highways, in industrial areas, or even in construction.
7. No Corrosion at All
This feature is especially beneficial for coastal towns like Dubai, Abu Dhabi, Jubail, Salalah, and Manama.
8. Acceptable for All Types of Cables
The following types of cables are allowed:
- Fiber-optic cables
- Electrical cables
- Cables for control and sensors
- Network backbone wires
- Water-signal pipelines
Applications in KSA and Gulf Region
1. Fiber-Optic Backbone Networks
Used as a main conduit for high-speed internet networks including FTTH, metro fiber, and long-haul connectivity routes.
2. Electrical Cable Protection
Ideal for underground high-voltage and medium-voltage power cables.
3. Smart City Infrastructure
Supports smart poles, traffic systems, CCTV networks, IoT lines, and digital connectivity.
4. Oil & Gas Industry
Used in monitoring and control cable protection for refineries and petrochemical zones.
5. District Cooling & Utility Corridors
Essential in large-scale construction projects such as NEOM, The Line, and Qatar Smart Corridors.
6. Highway & Road Development
Provides safe pathways for telecom and power cables beneath expressways.
7. Water & Sewage Project Signal Lines
Protects control and automation cables for pumping stations.
8. Commercial & Industrial Construction
Used in factories, airports, ports, and logistics cities for stable cable routing.
Installation Guidelines
1. Trench Preparation
Prepare proper trench first. Do so by getting a soft bedding material that is soft enough to prevent the pipe from being abraded.
2. Proper Alignment
Absolutely joining ducts with couplers or electrofusion fittings will result in conserved leak-free continuity.
3. Avoid Excessive Force
Rollers and blowing machines will glide the cables through the duct safely and smoothly without difficulty.
4. Ensure Ventilation
Keeping duct ends sealed continuously throughout installation will prevent water, sand, or dust from occupying the space.
5. Backfilling
Before final compaction, soft soil will be used around the duct to ensure protection.
6. On-Site Storage
The pipes should be stored before installation in shaded areas to minimize direct sunlight exposure thoroughly.
Why KSA & Gulf Countries Prefer HDPE PE100 Main-Ducts
1. Climate-Specific Resistance
Middle Eastern soil contains:
High salt concentration
High temperatures
Corrosive elements
HDPE PE100 easily handles all these conditions.
2. Government Infrastructure Expansion
Mega-projects like:
NEOM
Red Sea Project
Riyadh Metro
Hamad Smart City
Abu Dhabi Fiber Grid
…use HDPE ducts due to their long-term reliability.
3. Cost-Efficiency
Compared to PVC, concrete, or metal pipes, HDPE offers better performance with lower long-term cost.
4. Easy Transportation
Lightweight design decreases logistics costs across GCC countries.
How the Product Is Used
Step 1: Project Planning
The engineers define the route, load conditions, and duct depth.
Step 2: Trench Excavation
Excavation of the trench is carried out according to the local laws and project specifications.
Step 3: Duct Placement
The trench is ready, and the duct sections are placed inside and connected.
Step 4: Jointing
A flawless joint is created by either electrofusion or butt welding.
Step 5: Cable Pulling/Blowing
The process of pulling or blowing fibers, power cables, or signal wires through the duct is carried out.
Step 6: Backfilling & Surface Restoration
The trench is finally closed and the site is restored to its original condition.
Advantages Over Conventional Ducting Materials
Compared to PVC
Greater lifespan
More flexibility
Better UV resistance
Higher impact strength
Compared to Steel Conduits
No corrosion
Lower cost
Lighter weight
Compared to Concrete Duct Banks
Faster installation
Less expensive
Easier maintenance
Conclusion
The HDPE PE100 Main-Duct Full Black 200 MM - PN 10 has emerged as the one and only solution for all telecom, electrical, and utility networks in KSA and Gulf region with its outstanding durability, flexibility, and performance for the long term. The duct has been specifically developed to cope with the highest temperature changes, heavy load handling, and corrosive soils. Therefore, it is a reliable and economical choice for underground cables protection. Its inner surface is smooth, the material is robust PE100 and it conformed to international standards, this duct has all qualities that are needed for the Middle East future - readiness infrastructure projects.
FAQs About HDPE PE100 200mm PN 10 Duct
1. What is HDPE PE100 Main-Duct 200mm used for?
It is used for underground protection of fiber-optic, electrical, and utility cables in major infrastructure projects.
2. What does PN 10 mean?
PN 10 indicates the duct can withstand 10 bar pressure, suitable for heavy-duty underground applications.
3. Is this duct suitable for Gulf climate?
Yes, it is UV-stabilized and withstands extreme heat, sand, and soil chemicals common in the GCC region.
4. Can fiber cables be blown inside this duct?
Yes, the smooth inner surface ensures efficient blowing and pulling of fiber cables.
5. Is the 200mm main-duct corrosion resistant?
Yes, being HDPE PE100, it is fully resistant to corrosion, chemicals, and soil contaminants.
6. What standards does it comply with?
It follows ISO 4427, EN 12201, and SASO standards.
7. What is the lifespan of this duct?
It typically lasts 50+ years under normal underground conditions.
8. Is it suitable for power cable protection?
Yes, it is widely used for MV and HV electrical cable routes.
9. Can it be installed under roads and highways?
Absolutely. Its high impact strength and load resistance make it ideal for road crossings.
10. What are the available lengths?
It is available in 6m, 12m, and custom-cut lengths based on project requirements.