110 mm Plastic Spacer (2-Way Intermediate) | Durable Conduit & Pipeline Support KSA

plastic-spacer-110mm-2-way-intermediate

Heavy-Duty Duct Spacer for Power & Telecom Networks | Best Quality in KSA & GCC

The utility infrastructure of today has no room for mistakes or subpar durability; the expectations are total. The 110 mm 2 Way Intermediate Plastic Spacer serves as a rugged specialized duct spacer that can work with big HDPE conduit systems only. Besides power, telecom, and utility networks, it also maintains the duct alignment, spacing accuracy, and structural reliability for a long time in underground cable installations.

This product is constructed from UV-stabilized polypropylene (PP), and so it can endure the extreme environmental conditions of the Gulf area such as scorching heat, saline moisture, and unceasing sun light. Moreover, it is the optimum choice for Saudi Telecom (STC) fiber expansions, ARAMCO infrastructure ducts, or UAE power corridors.

The intermediate 2-way spacer arms have been fabricated with precise interlocking that provides the spacer with the ability to bear securely two 110 mm HDPE ducts which makes it the ideal solution for the large-capacity trench systems where heavy-duty conduit alignment is a necessity.

The Plastic Spacer 110 mm 2 Way Intermediate acts as the middle alignment layer between the base and top spacers in a multi-tier duct configuration. It’s specifically developed to maintain perfect horizontal spacing between two parallel 110 mm HDPE ducts used for high-capacity installations like power, water telemetry, or fiber backbone systems.

Each unit provides structural separation between duct layers, enabling efficient backfilling or concrete encasement without duct deformation. The intermediate spacer ensures smooth airflow, uniform conduit spacing, and long-term mechanical stability under load.

Its high-impact PP body resists cracking, deformation, and thermal distortion — even when exposed to temperatures exceeding 80°C, typical of Gulf subgrade conditions. Engineered to last decades, this product is a preferred choice for EPC contractors and infrastructure consultants across KSA, UAE, Qatar, and Oman.

Introduction

Product Overview

Explore Full Product Details

Key Features:

Duct Compatibility of 110 mm - Best choice for large diameter HDPE ducts.
2 Way Configuration - Keeps two pipes locked in place, suitable for heavy-duty applications.
Intermediate Layer Support - Positioned between the bottom and top spacers.
UV-Stabilized & Heat-Resistant - Suitable for the tough Gulf weather conditions.
Interlocking Design - Provides fast assembly and firm grip.
Corrosion & Chemical Resistant - No-metal construction at all.
Lightweight & Durable - Makes the installation in the trench easier to manage.
Reusable & Eco-Friendly - Long life and recycled material.

Detailed Specifications:

Parameter	Specification
Product Name	Plastic Spacer 110 mm 2 Way Intermediate
Type	Intermediate Spacer
Configuration	2 Way (Holds Two Ducts)
Compatible Duct Diameter	110 mm (HDPE/PE Ducts)
Material	UV-Stabilized Polypropylene (PP)
Color	Black / Grey / Custom
Temperature Range	–20 °C to +85 °C
Tensile Strength	> 20 MPa
Compression Load Capacity	> 1500 kg/m²
Chemical Resistance	Excellent
UV Resistance	High
Weight per Unit	Approx. 500–600 g
Certifications	ISO 9001, ASTM D638, RoHS, REACH
Origin	Made for KSA & GCC Projects

Applications:

The Plastic Spacer 110 mm 2 Way Intermediate is an indispensable component of enormous underground utility systems, which are employed in the following:

1. Power Transmission & Distribution

It keeps the same distance between the high-voltage cable conduits.

Moreover, it stops the duct from collapsing while backfilling or encasing it.

2. Telecommunication Networks

It ensures the same distance between the large HDPE ducts that are carrying the fiber optic cables.

Additionally, it allows for multi-layer duct banks that serve as backbone networks.

3. Oil & Gas Facilities

It is being used in the alignment of control cable and signal duct through refineries, pipelines, and plants.

4. Smart City Infrastructure

It is the best solution for IoT cable conduits, lighting control, and surveillance network ducts.

5. Civil & Industrial Projects

It is used in metro rail, airports, ports, and industrial utility corridors.

How It Is Used:

Step-by-Step Installation Process

Base Spacer Installation:
Begin by laying Plastic Spacer 110 mm 2 Way Base on the trench bed.
First Duct Placement:
Position two 110 mm ducts into the base spacer grooves.
Intermediate Spacer Placement:
Align the 2 Way Intermediate Spacer on top of the first duct layer.
Next Layer Assembly:
Add another duct layer if required for multi-tier stacking.
Top Spacer Addition:
Secure the layout with a top spacer to lock ducts in place.
Encasement:
Proceed with concrete pouring or sand backfilling, ensuring ducts remain aligned.

The interlocking design prevents slippage, deformation, and misalignment, ensuring ducts stay uniformly spaced during installation and curing.

Advantages :

Precision Alignment – Ensures the most precise distance between wires and conduits thus making routing more efficient.
Reduced Labour & Cost – The quick installation is made possible by the lightness of the design.
No Corrosion or Rust – The complete use of polymer material.
Long-Term Durability – Withstands the temperature fluctuations prevailing in the Gulf area.
Enhanced Cable Life – Duct is kept intact facilitating the process of cable pulling.
Reusable & Recyclable – Eco-friendly product.
No Maintenance Needed – Designed for more than 20 years of use.

Design & Engineering

Material Composition: High-impact PP polymer, UV and chemical resistant.
Interlocking Mechanism: Snap-fit structure for easy field assembly.
Reinforced Arms: Ribbed supports for maximum load-bearing.
Smooth Edges: Prevent duct abrasion during installation.
Drain Slots: Prevent water retention under encasement conditions.

This design ensures the Plastic Spacer 110 mm 2 Way Intermediate performs optimally even under heavy concrete pressure or trench compaction.

Gulf Region Suitability

Designed specifically for KSA and GCC environments, it addresses key challenges:

Gulf Condition	Product Advantage
Extreme Heat	Thermal stability up to +85 °C
High UV Exposure	UV-stabilized PP prevents cracking
Saline Air	Corrosion-free design
Sand & Dust	Smooth surfaces resist abrasion
Long Project Lifespans	20+ years durability

Comparison Table:

Feature	Plastic Spacer (PP)	Concrete Spacer	Metal Spacer
Weight	Lightweight	Heavy	Medium
Corrosion Resistance	Excellent	Moderate	Poor
Installation Time	Very Fast	Slow	Slow
UV Resistance	High	Medium	Low
Reusability	Yes	No	No
Cost	Low	Moderate	High
Lifespan	20+ Years	10 Years	8 Years

Testing & Certifications

ISO 9001:2015 Quality Assurance
ASTM D638 (Tensile Strength)
ASTM D256 (Impact Resistance)
UV Resistance Certified for Gulf exposure
RoHS & REACH Compliant (Non-toxic and recyclable)

Maintenance & Handling Tips

Store in Shade: Prolonged storage without sunlight is not recommended.
Clean Before Use: Installation of the materials cannot happen unless sand and dust have been completely removed.
Stack Properly: Place flat to prevent warping.
Transport Carefully: Dropping is not to be done at all so that there will not be any alteration in shape.
Inspect Interlocks: Trench assembly should be preceded by a tightness check.

Case Studies: Gulf Region Projects

1. NEOM Power Transmission Project – Saudi Arabia

Used 110 mm 2 Way Spacers for HV cable conduit alignment.
Resulted in 30% faster trench completion and 25% reduced material waste.

2. Umm Al Quwain Fiber Backbone – UAE

Deployed 2 Way Intermediates in multi-layer telecom ducts.
Enhanced long-term duct stability under concrete encasement.

3. Qatar Petroleum Smart Utilities Project

Used for instrumentation conduits in refinery upgrades.
Achieved seamless duct alignment and long-term durability.

Eco-Friendly Manufacturing

The Plastic Spacer 110 mm 2 Way Intermediate aligns with Saudi Vision 2030 and UAE Sustainability Goals by promoting:

100% recyclable materials
Reduction in concrete usage
Lower transportation emissions due to light weight
Long service life minimizing replacement waste

Buying Guide for KSA & Gulf Clients

Before purchasing, ensure the following:

110 mm duct compatibility
Intermediate type (2 Way)
High UV, heat, and impact resistance
ISO/ASTM certified supplier
Local stock availability in KSA, UAE, Oman, or Qatar
Bulk order pricing and freight support

Summary of Benefits

Attribute	Details
Product Name	Plastic Spacer 110 mm 2 Way Intermediate
Material	UV-Stabilized Polypropylene
Duct Compatibility	110 mm
Usage	Intermediate Layer in Multi-Tier Duct Assembly
Key Feature	2 Way Configuration
Durability	20+ Years
Ideal For	Power, Telecom, Industrial Utilities
Market	KSA, UAE, Oman, Qatar, Bahrain, Kuwait

Conclusion

The Plastic Spacer 110 mm 2 Way Intermediate is by far the most accurate and toughest product to use for modern Gulf infrastructure. It is made of strong polypropylene material and is designed with perfect alignment and interlocking features, thus making it a must-have item for the installation of duct banks for high-performance electrical lines.

In extreme environments like the ones that cannot even take UV, heat, and soil conditions, this product is the best performer and is still the longest with its toughness. It has already been accepted by contractors, engineers, and developers in KSA and GCC, to whom the foundations of telecommunication, electrical, and smart city projects mean a lot.

If one of the aspects—precision, durability, and having no negative impact on the environment—is your priority, then you should go for the Plastic Spacer 110 mm 2 Way Intermediate for your next infrastructure project.

Frequently Asked Questions (FAQ)

What is the function of the Plastic Spacer 110 mm 2 Way Intermediate?
It maintains even spacing between two 110 mm ducts in multi-tier conduit systems.
Is it suitable for concrete encasement?
Yes, it withstands concrete pressure and retains duct alignment.
What material is used for manufacturing?
High-impact UV-stabilized polypropylene (PP).
Can it withstand Gulf heat?
Yes, it operates efficiently up to +85 °C.
Is it compatible with HDPE ducts?
Absolutely — it’s designed specifically for 110 mm HDPE/PE ducts.
What certifications does it have?
ISO 9001, ASTM D638, RoHS, and REACH compliant.
How long does it last?
Over 20 years in typical Gulf conditions.
Is it reusable?
Yes, spacers can be reused in multiple installations.
Can I order it in bulk for KSA or UAE?
Yes, bulk procurement and delivery available through authorized distributors.
Why choose plastic over metal or concrete spacers?
Plastic spacers are corrosion-free, lightweight, easier to install, and last longer in Gulf climates.

Premium Plastic Spacer 110mm 2-Way Intermediate | Supplier, Manufacturing & Delivery

Premium 110mm 2-Way Intermediate Plastic Spacer for Heavy-Duty Duct Bank Infrastructure:

The 110mm plastic spacer has been designed to keep the vertical space between two (2) 110mm diameter (HDPE or PVC) underground conduit system aligned, with an intermediate spacer located within an underground duct bank system to support telecommunications backbone networks, electrical distribution corridors and civil infrastructure projects, so that the (intermediate) spacers will provide additional structural stability while maintaining accurate alignment over time, when subjected to the large amount of soil and concrete encasement above them.

EPC Contractors and Utility companies use the 110mm intermediary spacers for:

- Heavy duty engineered polymer (UV stabilized)
- Designed specifically for stacking of larger diameter 110mm conduits
- Provide accurate vertical separation between (bottom) and (top) conduit layer
- Reduce vertical displacement of conduits during backfill operation
- Suitable for HDPE pipe materials, PVC pipe materials and other utility infrastructure systems

Saudi Ducts connects buyers of utility infrastructure projects with approved manufacturers and verified suppliers servicing the city of Riyadh, Jeddah, Dammam, NEOM, and GCC regions. All pricing, logistics, and procurement of material/systems is arranged directly from both supplier and buyer.

Plastic Spacer 110mm 2-Way Intermediate— Key Differences & Best Industry Practices

110mm 2-Way Base vs 2-Way Intermediate Spacer — Key Differences

Feature	2-Way Base Spacer	2-Way Intermediate Spacer
Installation Position	Bottom of trench	Between stacked conduit layers
Primary Function	Foundational alignment	Vertical separation & stacking
Load Handling	Supports first conduit layer	Supports upper conduit layers
Installation Stage	Initial trench placement	After base layer setup

Best Industry Practices for Installing 110mm Intermediate Spacers

Before placing the base spacers, make sure to properly compact and level the trench bedding.
Place intermediate spacer pairings at uniform spacings (usually 3 feet apart, but that may vary based on site specs).
Confirm that the conduits are adequately seated in the spacer grooves.
Check for alignment prior to placing concrete around the conduits or back filling.
Use conduit material projects approved, and either HDPE or PVC, that can support the structural load required.

Correctly installed PVC and/or HDPE conduits will have a reduction in:
✔ The deformation of the conduit
✔ The friction and abrasion of the cable within the conduit
✔ The misalignment of the cables as they will not created during back fill
✔ Future maintenance issues of the facilities

For larger systems (typically 110mm diameter conduits) To be used in backbone telecommunications systems, and utility trunk corridors, accuracy of spacing between spacers is especially important.