Plastic Spacer 110 mm 4 Way Intermediate

plastic-spacer-110mm-4-way-intermediate

High-Strength Rebar Spacer for Construction, Concrete Slab Support & Formwork Stability in KSA & GCC

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Detailed Product Description – Plastic Spacer 110 mm 4 Way Intermediate

The construction quality depends a lot on how accurately the reinforcement is placed. In other words, the very small amount of rebar cover could be the same safety risk as the whole concrete structures. The Plastic Spacer 110 mm 4 Way Intermediate has been designed to completely do away with this issue, ensuring that each rebar gets the thickness of 110 mm, which is the minimum requirement in civil engineering. This product is certainly the ideal one for the positioning and the long-term protection of steel reinforcement, be it in high-rise buildings, bridges, dams, or industrial bases.

Moreover, this spacer is extremely favored in the KSA & GCC building site due to its efficiency, ease of use, and reliability. The adoption of new construction methods and technologies in the area has made contractors, engineers, and project managers to choose polymer spacers over concrete or metal ones whose behavior, chemical neutrality, and universal compatibility are hard to foresee.

Why Plastic Spacer 110 mm 4 Way Intermediate Is Essential for Modern Construction

In reinforced concrete structures, correct cover is not optional—it is a structural necessity. Insufficient cover exposes reinforcement to moisture and chemicals, leading to corrosion. Excessive cover may compromise structural integrity or cause cracking. Thus, ensuring precise spacing is critical.

The 110 mm cover is commonly used for:

  • Pile caps

  • Large foundations

  • Industrial flooring

  • Bridge decks

  • Retaining walls

  • Heavy-duty slabs

  • Water tanks

  • Tunnel bases

This spacer ensures rebar remains positioned correctly even under the stress of heavy concrete flow. Unlike traditional supports that may shift, sink, or break, the advanced plastic composition maintains its structural integrity from installation to final curing.

Engineering Design & Build Quality

The 110 mm 4 Way Intermediate Spacer has got the following features:

1. Multi-Directional Support

The rebar gets a steady cross-support from the four arms that reach out in different directions.

2. Precision Molded Construction

The Spacers are produced through the most advanced injection molding technology which ensures not only uniformity but also strength.

3. Heavy-Duty Load Capacity

The fortified PP construction is capable of bearing not just the weight of the heavy steel cages but also that of the large amounts of concrete.

4. Chemical & Temperature Resistance

The construction in the Gulf region is difficult due to high temperatures, humidity, salinity, and sand. However, the spacer will definitely come out as a winner in all such conditions.

5. Anti-Slip Rebar Seating

The bars will not move or change position when the concrete is poured because they are positioned in a grooved seating that secures them.

6. Non-Corrosive & Non-Conductive

These traits of the spacer make it a better option than metal spacers, particularly in underground or water-retaining structures.

Technical Specifications – Plastic Spacer 110 mm 4 Way Intermediate

SpecificationDetails
Product NamePlastic Spacer 110 mm 4 Way Intermediate
Concrete Cover110 mm
Type4-Way Intermediate Spacer
MaterialHigh-Grade Polypropylene (PP)
ColorGrey / Black / White / Custom
Temperature ResistanceUp to 90°C
Chemical ResistanceExcellent against oils, salts, chloride, acids
Compressive StrengthHigh load-bearing
Suitable Rebar Diameters8 mm – 32 mm
Usage TypeRebar support, concrete cover maintenance
ApplicationsSlabs, foundations, beams, industrial floors, piles
UV ResistanceYes
Longevity50+ years under concrete
Weight CapacityHeavy-duty engineering load

Applications of Plastic Spacer 110 mm 4 Way Intermediate

The identified spacer has been utilized in various construction sectors in the Gulf, namely:

1. Residential Construction

  • Sumptuous bungalows
  • Buildings with several apartments
  • Underground areas
  • Earth retaining structures

2. Commercial Construction

Shopping malls

Office buildings

Hotels

Car parks

3. Industrial Projects

  • Warehouses
  • Production plants
  • Logistics centers
  • Foundations for the oil & gas industry

4. Civil Infrastructure

  • Highways
  • Railway lines
  • Subways
  • Water treatment plants

5. KSA Mega Projects

  • NEOM
  • Red Sea Project
  • Qiddiya
  • Riyadh Metro
  • Construction of Jeddah New Airport

In these projects, durable spacers with proper certification and high precision are an absolute necessity, thus indicating the significant relevance of this model.

How the Plastic Spacer 110 mm 4 Way Intermediate Is Used

Step 1 – Preparing the Rebar Grid

Rebar is positioned according to structural drawings.

Step 2 – Placing the Spacer

The spacer is clipped beneath or around the reinforcement, depending on layout.

Step 3 – Ensuring Correct Distance

The 110 mm height ensures accurate lift of the rebar from formwork.

Step 4 – Fixing the Spacer

No tools are needed; spacers twist or push into place.

Step 5 – Pouring Concrete

During pouring, the spacer prevents shifting, sinking, or imbalance.

Step 6 – Final Curing

Spacer remains embedded in concrete, providing long-term separation between steel and external environments.

Advantages of Using Plastic Spacer 110 mm 4 Way Intermediate

1. Extremely Durable

The products are made for going through extreme conditions of pressure, heat and soaking in chemical liquids.

2. No Rusting

No rusting of the plastic spacers takes place, and hence there is no contamination of steel.

3. Concrete Cover precisely like in the design

The reinforcement layout provides a 110 mm accuracy all the time.

4. High Load Capacity

Secure the rebar networks while the concrete is being continuously poured.

5. Hassle-free installation

Easy placing means less labor time and hence less cost.

6. Money-saving

Lower cost; metal or concrete spacers turn out to be more costly over time.

7. Very light

All the processes of lifting, transportation and storing are made easy.

8. Eco-Friendly

Sunlight and heat resistant; thus, it is suited for the Gulf's weather.

Comparison: Plastic Spacer vs Concrete Spacer vs Steel Spacer

FeaturePlastic SpacerConcrete SpacerSteel Spacer
Corrosion ResistanceExcellentModeratePoor
WeightLightHeavyMedium
DurabilityHighHighMedium
CostAffordableModerateHigh
PrecisionVery AccurateModerateLow
Installation SpeedFastModerateSlow
Suitability for Gulf ClimateExcellentGoodPoor

Why This Spacer Is Ideal for KSA & Gulf Market

Elements that can stand up to are required by the Gulf construction norms:

  • High temperatures
  • Saltwater exposure
  • Sandstorms
  • High humidity
  • Long exposure during construction

Plastic spacers of this model are completely in tune with the severe environmental conditions of the region and the quality standards like:

  • SASO
  • ASTM
  • BS Standards
  • ACI Codes

It thus becomes a highly desired product for the contractors and suppliers in the Middle Eastern states such as Saudi Arabia, UAE, Qatar, Kuwait, Oman, and Bahrain.

Buyer’s Guide: How to Select the Right Spacer

When choosing spacers for a project:

  • Identify the required concrete cover

  • Check load-bearing requirement

  • Review rebar diameter compatibility

  • Confirm environmental conditions

  • Ensure compliance with project specifications

  • Evaluate material quality

The 110 mm 4 Way Intermediate Spacer fits most heavy-duty applications

Conclusion

The 110 mm 4 Way Intermediate Plastic Spacer is a must-have building tool for the accurate reinforcement spacing maintenance and the long lasting structure strength assurance. Its durability, precision, and adherence to KSA and Gulf construction standards make it the best choice for large projects all over the region. This product gives performance, safety, and cost-effectiveness that are unbeatable in any profession; whether you are a contractor, builder, consultant, or supplier.

Frequently Asked Questions (FAQ)

1. What is a Plastic Spacer 110 mm 4 Way Intermediate?

It is a high-strength rebar support spacer designed to maintain a precise 110 mm concrete cover in structural elements. The 4-way design offers stability from all directions, making it suitable for heavy reinforcement layouts.


2. Where is a 110 mm concrete cover spacer used?

It is commonly used in:

  • Foundations

  • Bridge decks

  • Pile caps

  • Industrial floors

  • Retaining walls

  • Water tanks

  • Tunnels

  • Heavy-duty slabs

These applications require deeper concrete cover for durability and load resistance.


3. Why is the 4-way design important in this spacer?

The 4-way design offers multi-directional stability, preventing rebar movement during concrete pouring. It also ensures better load distribution and prevents sinking or shifting.


4. What material is used to manufacture this spacer?

It is made from high-grade polypropylene (PP), reinforced with durable polymers. The material is non-corrosive, lightweight, chemical resistant, and ideal for hot Gulf climates.


5. Is this spacer suitable for construction in KSA and Gulf countries?

Yes. The spacer is engineered to withstand high temperatures, humidity, salinity, and UV exposure, making it perfect for Saudi Arabia, UAE, Qatar, Oman, Kuwait, and Bahrain conditions.


6. What rebar diameters can be used with this spacer?

It is compatible with reinforcement bars ranging from 8 mm to 32 mm, commonly used in heavy civil and structural works.


7. Does a plastic spacer affect the strength of concrete?

No. Plastic spacers are designed to become part of the concrete matrix. They do not react chemically or reduce concrete strength. Instead, they help ensure proper cover, improving long-term durability.


8. Are plastic spacers better than concrete or metal spacers?

Yes. Compared to others, plastic spacers offer:

  • No rust

  • Lightweight handling

  • Precise cover

  • Consistent performance

  • Better chemical resistance

  • Faster installation

  • No cracking or breaking during pouring

This makes them the preferred choice for modern construction.


9. How many spacers are typically required per square meter?

This depends on structural drawings, but generally:

  • 4 to 6 spacers per m² for light reinforcement

  • 6 to 10 spacers per m² for heavy reinforcement grids

Always follow project consultant recommendations.


10. Can this spacer be used for vertical reinforcement?

Yes. The 4-way intermediate design provides firm grip and alignment support, making it suitable for both horizontal and vertical applications, including walls, columns, and retaining structures.

Premium Plastic Spacer 110mm 4-Way Intermediate | Supplier, Manufacturing & Delivery

Premium 110mm 4-Way Intermediate Plastic Spacer for Duct Bank Infrastructure

The 110mm 4-Way Intermediate Plastic Spacer has been designed to maintain vertical separation and alignment of four stacked conduits in duct bank designs. It is commonly used in television, telecommunications, electrical and utility projects throughout Saudi Arabia and GCC and provides stability, alignment accuracy and durability when used in either backfill or concrete enclosures.

Main attributes:


- Made from UV-resistant high-strength polymer.
- Allows porcelain method for three layers of pipe.
- Guarantees accurate vertical separation of pipes for optimal alignment.
- Minimizes conduit movement during backfill operations.
- works with both HDPE and PVC ducts on telecom and utility projects

Providers of infrastructure equipment are listed below, providing contact information to place orders, get pricing and make deliveries directly with each supplier.
Riyadh, Jeddah, Dammam, NEOM.

Plastic Spacer 110mm 4-Way Intermediate-Key Differences & Best Industry Practices

110mm 4-Way Intermediate vs 2-Way Intermediate Spacer — Key Differences

Feature4-Way Intermediate Spacer2-Way Intermediate Spacer
PositionBetween stacked duct layersBetween stacked duct layers
FunctionSupports 4 conduitsSupports 2 conduits
Load HandlingMulti-conduit vertical loadDual-conduit load
Installation StageAfter base layer setupAfter base layer setup

Best Industry Practices for Installing 110mm 4-Way Intermediate Spacers

  • Check that base layer is aligned correctly before placing 4-way spacers
  • Place conduits in grooves in the correct location for each layer
  • Maintain uniform spacing intervals according to the project specifications
  • Inspect areas before backfilling and/or encasement in concrete
  • Use project approved (HDPE, PVC) ducts rated for 110mm systems

Proper installation reduces:

  • Concrete misalignment
  • Cable abrasion and friction
  • Structural deformation
  • Maintenance issues associated with telecom and utility duct systems.