Plastic Spacer 20 mm 5 Way Base

elecom & Ducting Spacer Accessory for KSA & Gulf

Plastic Spacer - 20 mm 5-Way Base

High-quality plastic duct spacer for telecom, electrical & cable-laying use. Specifications, uses & guide.

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Specifications – Plastic Spacer 20 mm 5-Way Base

Here are the key technical details you should include in your product page/video sheet for buyers:

SpecificationDetail
Product NamePlastic Spacer 20 mm 5-Way Base
Spacing / Separation20 mm centre-to-centre between supported ducts
Configuration5-Way (5 channels or support arms)
MaterialHigh-quality plastic (polypropylene (PP) or UV-stabilized engineering polymer)
Base TypeBase spacer (versus intermediate) – serves as foundation support in trench/manhole
Use CaseTelecom / Fibre-optic micro-ducts, Electrical conduits, Cable bundles, Underground utilities
Corrosion / Chemical ResistanceHigh – suitable for buried, outdoor, trench use in Gulf climates
UV ResistanceUV-stabilized grade recommended for above-ground or exposed installations
Temperature RangeTypically –20°C to +80°C (confirm with manufacturer)
Load BearingDesigned to support duct bundles, maintain spacing; check manufacturer load rating
Interlock / Modular CapabilityMany spacers are interconnectable for adjacent support rows (check model)
ColoursNatural (un-coloured), Black (UV grade) or custom colours available in some cases
Standard Sizes Available20mm, 25mm, 32mm, 50mm etc (20mm is the size here) 
PackagingSupplied as single units or loose packs; volume packaging for site orders
Typical Supplier InfoExample: sold at about ر.س0.40 each in KSA market (see local listing) 

 

Material Composition & Manufacturing

It is very valuable for the buyers and electricians who will later be using it to understand what the 20 mm 5-way base Plastic Spacer is made of and how the manufacturing process works as it will give them an overall view of the product’s performance.

Material: Polypropylene (PP) is the most common plastic used in the production of these spacers; however, sometimes other UV-stable engineering plastics like polyethylene (PE), polystyrene (PS) blends, or glass-filled polymer composites are also used. The use of plastic over metal in this case provides a series of advantages including non-corrosion, dielectric insulation, lightweight handling, and lower cost in large-volume duct installations.

Manufacturing Process:

  • Injection-moulding: The raw polymer pellets are first melted and then injected into molds formed for the configuration of the 5-Way base, which has ribs/arms for the five ducts and a stable base plate.
  • Cooling & ejection: After the molds are filled and cooled, the spacer is taken out, and its flash is cut off.
  • Addition of UV-stabilizer is optional: UV-additives are mixed in for ground-level units, which will be exposed to the sun, so as to stop the sun's degradation from getting to the product.
  • Quality inspection: Each batch is inspected for accurate dimensions (20mm spacing), flatness of the base (to ensure no movement in trench or manhole), and no warping or brittle arms.
  • Packing & shipping: The units are bulk packed for distribution to telecom/civil contractors or distributors in the Gulf.

Design Features:

  • Five arms / channels: The "5-Way" means five ducts or sub-ducts can be supported/positioned on the base at once.
  • 20mm spacing: The standard separation that is often specified in duct/bundle installations for the purpose of preventing interference and preserving blowing/pulling efficiency is ensured with this spacing.
  • Base plate: It gives equal support, stops the digging of backfill, and ensures alignment that is stable.
  • Modular capacity: There are some designs where it is possible to stack or interlock with adjacent units to broaden the support over the larger duct.

Key Features & Benefits

When preparing your product page, highlight the following features and benefits which are especially relevant for the KSA & Gulf region:

  1. Fixed 20mm Spacing – Ensures consistent separation of ducts, avoids crowding, supports efficient blowing of fibre-optic cables or cable pulls.

  2. 5-Way Configuration – Supports up to five ducts or sub-ducts from a single base spacer, reducing the number of units installed and improving installation speed.

  3. High Durability Plastic – Suitable for harsh environments including sand, salt-laden air, high temperatures of Gulf summers. Non-metallic, non-corrosive.

  4. Easy to Install – Lightweight compared to metal alternatives, simple placement in trench or duct bank, speeds up installation and reduces labour cost.

  5. Modular & Expandable – Many models allow adjacent units to interlock, enabling flexible layout for larger duct bundles or custom configurations.

  6. Cost-Efficient – Lower unit cost, minimal maintenance, long service life in exposed outdoor applications means lower lifecycle cost.

  7. Optimized for Telecom/Civil – Designed specifically for duct installations, micro-duct bundles, cable trenches, electrical conduits in telecom, data, energy sectors.

  8. Corrosion & Chemical Resistant – Plastic resists acids, alkalis, salt water exposure and chemical ingress typical in construction and infrastructure projects.

  9. Lightweight Logistics – Easier to transport, handle and place compared to heavy metal spacers; important for large-scale deployments in KSA and GCC.

  10. Specs Suitable for Gulf Conditions – Many suppliers publish compatibility with Middle East installation environments, showing suitability for trench, outdoor and embedded installations.

Applications in KSA & Gulf Region

Here are the significantly important application areas of the Plastic Spacer 20mm 5-Way Base from the Gulf region's point of view:

Telecom & Fibre-Optic Duct Banks

The fresh fiber optic deployment requires several micro-ducts (for example, Ø20mm, Ø25mm) to be either trench-laid or conduit laid. The 5-Way base spacer bundles 5 ducts correctly and thus significantly improves the performance of cable blowing. The same result is achieved by using less friction. The already mentioned uniform spacing holds ducts and wires from flattening or deforming in the event of backfill. Thus, it becomes an ideal choice for the telecom operators who are working on the fiber deployment in Saudi Arabia, UAE, Qatar, Bahrain, and Oman.

Electrical Conduit and Utility Trench Support

In the case of underground electrical installations, basement cable trays, manholes, or utility corridors, it is of utmost importance to keep consistent separation between conduits. The 20mm spacing guarantees that with the help of routing of the smaller conduits and also the compliance of electrical safety. This product is specially beneficial in Saudi Arabia’s infrastructure projects where there are usually multi-conduit runs.

Civil Construction & Infrastructure

Used in manholes, utility pits, sub-structures of large buildings, and infrastructure corridors. The plastic spacer provides a stable base for multiple ducts, supports load distribution under backfill, and protects ducts from settlement or shifting. Gulf construction projects often require reliable duct supports that can withstand sand, moisture, and mechanical loading.

Data Centres & Industrial Facilities

Large industrial plants and data centers in the Gulf often have complex duct routing under slab or in cable trenches. The 5-Way base spacer simplifies layout, reduces installation time, and ensures reliable separation for high-density duct banks.

Renewable Energy & Solar Farms

Multiple communication and power ducts running to junction boxes and solar farm installations have already been considered.

How to Use the Plastic Spacer 20mm 5-Way Base

Step-by-Step Installation Guide : 

Prepare the Trench or Manhole Floor – The base material must be leveled and compacted to give a stable platform. Large stones and debris must be removed.

Place the Base Spacer – The Plastic Spacer 20mm 5-Way Base should be placed at the correct spacing along the trench or on the floor of the manhole. The arms must be oriented correctly.

Insert the Ducts – The five ducts (or sub-ducts) should be slid into the arms/slots of the spacer. Each duct must be fully placed and properly lined up with the layout.

Repeat Base Spacers – For long duct runs, spacers should be placed at intervals as recommended by the duct or cable manufacturer (e.g., every 1.0-1.5 m or as specified).

Backfill / Cover – After the ducts are placed, cover the assembly according to project specifications (usually sand bedding, fill, then final cover). The base spacer support enables the ducts to remain aligned under backfill load.

Inspection & Cable Blowing – The duct bundle has to be verified as undistorted, the spacing uniform and no damage has occurred before cable installation or blowing.

Maintenance or Future Access – The spacer will be embedded and the spacing for cable pulls or upgrades will be maintained; it will also simplify subsequent work.

Best Practices & Tips

  • Spacing intervals: The manufacturer’s guidelines for spacing between spacers should be followed; if the distance is too far, it may permit ducts to sag or shift.
  • Orientation: It must be ensured that the base plate is facing the trench floor, the arms are pointing up or as per the duct layout.
  • Avoid sharp edges: Ensure that there is no sharp rocks or debris under the spacer that can damage the ducts.
  • UV exposure: If used in above-ground or exposed trench runs, make sure the spacer is UV-grade plastic or is protected by cover.
  • Load distribution: Make sure that the backfill compaction does not cause deformation of the base plate; the spacer should provide support for the ducts without shifting.

Buying Guide for KSA & Gulf Region Buyers

When procuring the Plastic Spacer 20mm 5-Way Base component for your projects in Saudi Arabia or across GCC, use the following checklist to ensure you purchase the right product for your needs:

1. Confirm Material Grade & UV Treatment


Ensure that the spacer is made from UV-stabilised polymer if it will be exposed to sunlight. For buried installations, standard grade may suffice but confirm suitability for Gulf conditions.

2. Verify Spacing 20 mm & Configuration 5-Way

The product must clearly state 20mm spacing and 5-way configuration (supports five ducts). Mis-specification (e.g., 4-way or 25mm spacing) can lead to incompatibility with duct layout.

3. Check Load & Interlock Capability


Ask if the product has interlock or modular capability (for adjacent rows) and what load or compression rating it meets. Some installations may require additional load certification.

4. Confirm Supplier Stock & Delivery in KSA/GCC


Choose a supplier who stocks the item in Saudi Arabia or GCC for faster delivery. Example local price reference: offered at ر.س0.40 each in local listing.

5. Request Technical Data Sheet


Obtain a datasheet with dimensions, material, load rating, spacing diagram, chemical resistance and installation instructions.

6. Evaluate Packaging & Logistics


Bulk orders may require packaging suitable for shipping to Riyadh, Jeddah or Dubai sites. Confirm case-quantity, palletisation and shipping weight.

7. Review Site Installation Requirements


Ask about recommended spacing interval in trench, compatible duct sizes, base plate thickness and any accessories (e.g., intermediate spacers, interlocking segments).

8. Price & Volume Discount


Ensure you get volume discounts if purchasing for large-scale projects across Saudi Arabia or Gulf countries. Compare unit price with local references (παr example, ر.س0.40 each) and bulk pricing.

9. Check Warranty & Replacement Terms


While spacers are passive components, check supplier offers guarantee for manufacturing defects or breakage within first year.

10. Sustainability and Compliance


Ask about recycled polymer options or RoHS compliance if required for your project or governmental regulation in KSA.

Storage, Handling & Maintenance

Although the Plastic Spacer 20 mm 5-Way Base is a reliable product, proper storage and handling will not only prolong its service life but also make its installation easy:

  • Storage: Keep in a dry place out of the sun until the time of installation. If the product is not UV-grade, the exposure to sunlight should be as brief as possible.
  • Handling: Plastic arms may become misshaped if pressured; during transportation and placement, be gentle with them.
  • On-Site Protection: Inside trenches with sandy or rocky soil, make it a point to put the base plate on the compacted sand or bedding material to prevent it from being blasted by sharp objects.
  • Inspection Before Use: For every piece, an inspection should be done for warping, cracks or flash from moulding that might affect spacing.
  • Post-Installation: A check of the first few units' alignment is necessary after duct installation and backfill. For cable pulling or blowing operations, it should be assured that no duct has shifted or been crushed under load.
  • Maintenance: As long as the spacer is buried, it will require very little upkeep. When retrofitting or upgrading, the spacer must still be included in the duct bank support system.

Why This Product is Important for KSA & Gulf Infrastructure Projects

In the Kingdom of Saudi Arabia and the wider Gulf region, infrastructure projects are being rapidly rolled out in telecom (fibre-optic networks), power & utilities, data centres, renewable energy (solar farms) and industrial complexes. For these projects, the installation of conduit and duct banks is a key segment. Improper duct bundling can lead to:

  • Cable blowing failures

  • Duct deformation

  • Increased installation time and cost

  • Maintenance and upgrade difficulties

By using a properly specified plastic spacer such as the “20mm 5-Way Base”, contractors ensure standardised geometry, installation speed, long-term reliability and compatibility with Gulf conditions (sand, UV, high summer temperatures). Contractors working in Riyadh, Jeddah, Dammam, Dubai, Muscat or Doha benefit from using proven accessories which reduce risk of re-work and align to regional standard practices.

Manufacturers listed in KSA provide spacer sizes 20mm, 25mm, 32mm, 50mm etc for different duct sizes and bundle configurations. The “5-Way Base” specifically aligns with multi-duct runs (five ducts) which is common in micro-duct installations for fibre-to-the-home (FTTH) or multi-core cable runs.

Sustainability & Environmental Considerations

Plastic spacers are made more and more from recycled polymer or with environmentally-friendly additives. During the selection process, inquire whether the product contains post-consumer recycled content or if it is recyclable at the end of life. Non-metallic supports minimize the risk of corrosion and long-term maintenance - an advantage in the Gulf's harsh outdoor environment.

Conclusion

The 20 mm 5-Way Base Spacer made of Plastic is an accessory that comes with a price tag of high value for all kinds of contractors or buyers associated with telecom, electrical, data-centre, or infrastructure duct installations in Saudi Arabia and the Gulf region. Besides its features such as fixed 20mm duct spacing, five-way configuration, long-lasting plastic material, and resistance to extreme weather, the spacer provides a reliable performance, helps to install it easily, and is going to be there for a long time.

For project buyers, the selection of the right spacer at the very beginning of the plan will ensure that everything is in place, reduce the amount of re-work done, and make the installation of cables smoother. In KSA, if you are a distributor and offer this spacer as part of your infrastructure accessories, you will be positioning yourself well in the fast-growing telecom & utility market.

Frequently Asked Questions (FAQ)

Q1. What does “5-Way Base” mean in the spacer name?
A. “5-Way” indicates the spacer is designed to support five separate ducts or sub-ducts emerging from the base plate. The base unit has five arms/channels set out for duct placement.

 

Q2. Why is the spacing 20 mm?
A. The 20mm centre-to-centre spacing ensures standard separation recommended in many telecom and duct bank installations, improving blowing/pulling efficiency, reducing duct contact and enabling consistent bundle geometry. Local suppliers list “20MM 5 WAY” as a standard.

 

Q3. Can I use these spacers for larger duct bundles?
A. Yes, but ensure that the spacer’s spacing and configuration match the duct size and number of runs. For large bundles you may need multiple rows or higher-way spacers (e.g., 6-Way, 8-Way) or intermediate spacers.

 

Q4. Are these suitable for outdoor exposed runs in Saudi Arabia?
A. Yes — if the product is UV-stabilised and rated for outdoor conditions. For exposed runs, ask supplier for UV grade material specification.

 

Q5. How far apart should the base spacers be installed?
A. Typical spacing is every 1–1.5 m along a trench, but refer to duct manufacturer or consulting engineer’s specification. Using the base units at regular intervals maintains consistent alignment.

 

Q6. Do I need intermediate spacers?
A. Often yes. Base spacers provide foundational support; for extended runs between base units or in layered duct banks, you may use intermediate spacers to maintain geometry. For example one listing mentions “Intermediate & Base” types. 

 

Q7. What are the advantages over metal spacers?
A. Plastic spacers are non-corrosive, non-conductive, lighter weight, simpler to handle/install and usually lower cost in volume. They are ideal for telecom and civil duct banks in corrosive or sandy environments.

 

Q8. Can this spacer support electrical conduits as well as telecom ducts?
A. Yes. The spacer is generic for duct supports and can be used for electrical conduits, telecom micro-ducts, data cable runs — provided the load and spacing requirements are satisfied.

 

Q9. What is the typical unit cost in KSA?
A. A local listing shows about ر.س0.40 each for the Plastic Spacer 20 mm 5-Way Base in KSA.

 

Q10. How do I select the correct size spacer?
A. You select based on: number of ducts (here 5-Way), required spacing (20mm centre-to-centre), installation environment (buried/trench/manhole) and material grade (UV, load rating). Cross-check project specification for correct type.

Premium Plastic Spacer 20 mm 5-Way Base: Manufacturers, Suppliers & Delivery

Premium 20 mm Plastic Spacer 5-Way Base — Precision Alignment for HDPE Ducts & Microducts

High-quality engineered plastic spacer that provides precise alignment for up to 5 x 20mm ducts or micro ducts used together in telecom, fiber optic, and utility infrastructure. Commonly used in the OSP duct bank, underground trench and civil infrastructure installations. The 20mm Five Way Base Spacer provides spaced supports that are dimensionally accurate and maintain the structural integrity of the installation when subjected to backfill conditions. The spacer provides this level of performance in Saudi Arabia and the GCC region for many years to come.

Key Benefits of Buying:

• Manufactured from high-quality, durable, weather-resistant plastic for use in harsh desert and coastal environments.

• Provides the correct spacing and alignment when multiple ducts are installed.

• Suitable for use with telco micro ducts, HDPE ducts and fiber optic infrastructure installations.

• Quick installation with modular integration within the spacer system.

• Delivery will be provided to infrastructure projects located throughout Riyadh, Jeddah, Dammam, NEOM and the GCC.Region.

Connect with product details and supplier resources:

👉 Plastic Pipe Spacers – Category Overview

👉  HDPE Microducts – Telecom Infrastructure Ducts

Saudi Ducts connects buyers with certified manufacturers and distributors — all pricing, logistics, and procurement are handled directly between buyers and suppliers

Plastic Spacer 20 mm 5-Way Base Comparison & Best Practices

Plastic Spacer 20 mm 5-Way Base vs 20 mm 5-Way Intermediate Spacer

Feature5-Way Base Spacer5-Way Intermediate Spacer
FunctionBase support — ground layerIntermediate — above base layer
PositionFirst layer in duct bankUsed between base & top
Best ForInitial alignment of ductsMulti-layer duct bank systems
Load DistributionDirect into trench bedDistributes over multiple layers

Best Practices For Using Plastic spacers

  • Set the base spacers right on the trench bed to ensure correct alignment of the duct.
  • When using multiple ducts stacked vertically, utilize intermediate and top spacers to help maintain proper alignment.
  • For long-term performance in the field, check that the spacers are both UV stable and weatherproof prior to installation.
  • Double check with your standards for the spacing of ductwork prior to backfilling or encasing in concrete.
  • Using these best practices will minimize the amount of vertical settlement of the ductwork, and therefore provide maximum protection from damage to cable, which is essential in any major utility or telecommunications project.