Plastic Spacer 20 mm 8 Way Base

Plastic Spacer 20 mm 8-Way Base

Multi-Duct Support for Telecom & Utility Trench Installations in KSA & Gulf

 

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Technical Specifications of Plastic Spacer 20 mm 8-Way Base

!Note:  Specifications may vary by manufacturer — always verify with supplier datasheet.
ParameterDetails
Product NamePlastic Spacer 20 mm 8-Way Base
Spacer TypeBase type (first-layer support)
Duct Channels8 arms / channels
Centre-to-Centre Spacing20 mm
MaterialUV-stabilised Polypropylene (PP) or similar high-performance polymer
ColourNatural (grey) or black (depending on batch)
Temperature Range−20 °C to +80 °C continuous service
Load Bearing / Compressive StrengthTypically ~40-60 kg per spacer under uniform load (check supplier spec)
Chemical & Corrosion ResistanceResistant to salt-water, cement, alkalis, oils
UV ResistanceYes — suitable for above ground exposure before backfill
Weight per UnitApprox. 300–450 g (varies by size/design)
PackagingSupplied loose or in bags/cartons, bulk palletised
Installation IntervalTypical every 0.8m–1.2m along duct run — as per project spec
ComplianceCompatible with GCC / Saudi utility installation standards (check project spec)
 

Material Composition & Manufacturing

The Plastic Spacer 20 mm 8-Way Base is made through the process of injection molding which involves the use of high-precision tooling to maintain the dimensional accuracy and uniformity of the channel spacing. The material that is chosen for this purpose is usually first-class polypropylene (PP) which is then mixed with UV stabilizers, antioxidants, and impact modifiers to guarantee a reliable performance in the Gulf region — high solar radiation, desert sand abrasion, salt-laden coastal air, and large-scale civil deployment cannot affect their performance.

The industrial processes involved are:

  • Compounding the polymer with the required additives.
  • Molding the base-plate which has the eight arms/channels formed of one piece that ensures the strength of the load by injection molding.
  • Cooling, removing, trimming of the flash, and the quality control for arm geometry and spacing.
  • Marking and packaging for the supply to infrastructure projects.
  • The use of plastic spacers instead of traditional metal or concrete ones has several advantages: they do not rust, they are light (hence lower logistic and handling costs), they are non-conductive (an important factor for electrical/telecom trenches), and they have a lower unit cost in large volume installations.

Applications in KSA & Gulf Region

Telecom & Fibre-Optic Infrastructure

In the GCC region, telecom providers are rolling out FTTH (fibre-to-the-home) and backbone micro-duct networks. The 20 mm 8-Way Base spacer allows multi-duct bundles (eight micro-ducts or HDPE conduits) to sit in precise alignment, ensuring efficient cable blowing and minimal friction losses. Used in trench and manhole installations by contractors servicing Riyadh, Jeddah, Dubai, Doha and Muscat.

Power and Electrical Utility Works

For medium-voltage cable runs or multiple conduits for instrumentation and power cables, consistent spacing and stable support matter. The spacer supports eight runs at once, making it well suited for high-density installations, electrical substation cable trenches or duct banks beneath major infrastructure.

Civil Infrastructure & Data Centres

High-density data-centre, metro, airport and smart-city projects in the Gulf region require reliable duct bank construction. The 8-Way base spacer facilitates organized conduit layouts, simplifies inspection and maintenance and supports future proofing for upgrades.

Renewable Energy Installations

Solar farms and wind-farm facilities often demand multiple parallel cable ducts. The spacer ensures eight conduits from an inverter or junction box stay aligned and protected on the substrate, aiding fast installation and long-term durability.

Industrial, Oil & Gas Facilities

In GCC oil-&-gas and petrochemical complexes, utility ducts for instrumentation, control cables and communication networks often require precise duct bank support in aggressive environments. The plastic spacer offers corrosion resistance and long service performance.

How to Use the Plastic Spacer 20 mm 8-Way Base

Installation Guide

  1. Trench Preparation: Make the trench floor or manhole evenly compacted and smooth. Remove sharp objects.
  2. Placement of Base Spacers: Place the 20 mm Base spacers 8-Way according to the spacing given in the project (generally 1.0 m apart).
  3. Insert the first Duct Layer: Put 8 conduits or micro-ducts in the base spacer arm/channel while verifying the proper orientation and sitting.
  4. Backfill or Install Additional Spacers: For multi-layer installation, after the first layer, intermediate spacers are to be placed before the next layer of ducts.
  5. Secure and Align: Confirm that the ducts are securely positioned in the channels and the alignment is maintained along the line.
  6. Cable Pull/Blow Preparation: After the placement and backfill, check that the ducts are still undistorted and ready for the cable blowing/pulling operations.
  7. Final Inspection: Inspect for any displacements, buckling, or misalignment of ducts and spacers before closing the trench or manhole.

Best Practice Tips for Gulf Conditions

  1. Use a sand cushion or fine bedding to support the base spacer and thus prevent the coarse rocks from causing indentations.
  2. Use UV-grade material or a protective cover before final backfill in the installations that are exposed to sunlight.
  3. During installation, protect the spacer arms as they may break due to excessive bending or impact.
  4. Drilling and trenching must be carried out in such a way that the installed spacers are not harmed in any way. Mark their locations for easy access during future maintenance work.

Key Benefits & Advantages

  • Consistent 20 mm duct spacing ensures uniform geometry and reliable cable performance.

  • Eight-duct capacity per spacer reduces the number of units needed and speeds installation.

  • Durable plastic construction resists rust, corrosion and is superior in sandy and coastal Gulf conditions.

  • Lightweight and easy to handle, improving labour productivity.

  • Non-conductive, enhancing electrical safety for installation crews.

  • Reliable long-term performance, minimising re-work and downtime in major infrastructure projects.

  • Cost-effective for high-volume installations, especially in large telecom and utility networks.

  • Modular and scalable, compatible with follow-on duct layers and upgrade paths.

  • Localized suitability, optimized for KSA/GCC environmental and infrastructure conditions.

  • Ensures installation quality, supports projects meeting international standards for duct banking and cable laying.

Buying Guide for KSA & Gulf Region

What to Check Before Purchasing

  1. Material and UV grade: Confirm that the spacer is constructed from a UV-stable polymer that can withstand outdoor exposure in the Gulf area.
  2. Spacing verification: The item should denote "20 mm" spacing from one center to the other.
  3. Channel count: Confirm “8-Way” base for eight ducts.
  4. Load and compressive rating: Ask for either the mechanical specification or compressive test result.
  5. Supplier documentation: Request technical data, test certificates, and batch details.
  6. Local availability: Check stock in KSA or the Gulf region to assure quicker delivery.
  7. Packaging & delivery lead time: Get information about unit packaging, pallet volume, transport to the Saudi port, and site.
  8. Warranty & manufacturing traceability: A trustworthy vendor will give batch traceability and warranty against defects in manufacturing.

Volume & Cost Considerations

In massive infrastructure projects (telecom, power, solar) in KSA and the Gulf region, spacers may be required in thousands. Bulk buying reduces the cost of every unit—consider casual volume discount negotiation. View the total installed cost with labor, installation time and future maintenance included instead of only the unit price.

Supplier Selection

Choose suppliers who are familiar with the Gulf region's infrastructure, have stocks in the GCC, and can provide local technical support. Check the references of similar projects in Riyadh, Jeddah, Dubai, Doha, or Muscat where the spacer has been used.

 

Maintenance, Storage & Lifecycle

Storage Advice

  • Store in a covered, dry area before installation to avoid UV exposure and deformation.

  • Keep away from heavy stacking or sharp edges that might warp the base plate.

  • Retain packaging until ready for lay-down.

On-Site Handling

  • Handle with care; avoid dropping or dragging the spacer over rough surfaces.

  • Prior to installation, inspect each unit for cracks, warpage or misalignment.

  • After duct installation and backfill, minimal maintenance is required as the spacer remains embedded.

Service Life Expectation

In properly installed duct bank systems in Gulf region environments, the spacer’s service life can meet or exceed 25-30 years. Long-term durability is achieved because plastic resists corrosion and remains dimensionally stable underground under proper bedding and backfill.

Conclusion

The Plastic Spacer 20 mm 8-Way Base is a basic tool for modern duct bank installations, which provide accurate spacing, great durability, and cost-effectiveness specifically for the Saudi Arabia and Gulf region infrastructure projects. This spacer is suitable for all kinds of installations including fibre-optic ducts, electrical conduits, and multi-run buried utility systems. It can withstand the harsh climates, high-traffic areas, and futuristic networks.

By selecting the right spacing, configuration, and base type at the very beginning of the design and procurement process, project managers and buyers are able to guarantee smoother installations, fewer defects, faster completion, and longer service life. For procurement in the Gulf region, the choice of a reputable supplier with local stock, Gulf-quality materials, and technical support is pivotal for the success of the project.

Frequently Asked Questions (FAQ)

Q1. What does “8-Way Base” mean?
A1. This indicates the spacer is designed with eight arms/channels in one base unit, allowing eight conduits or micro-ducts to be supported parallel.

 

Q2. Why is the spacing 20 mm?
A2. A 20 mm centre-to-centre spacing is commonly specified for duct bank installations to maintain separation, reduce heat transfer and improve cable pull/blow operations.

 

Q3. Is this suitable for telecom micro-duct installations in Saudi Arabia?
A3. Yes — it is ideal for telecom duct banks supporting multiple micro-ducts, fibre cables and high-density networks being deployed across KSA.

 

Q4. Can it be used for outdoor exposed trench runs?
A4. Yes — if the product is UV-stabilised. Confirm the material grade for above-ground exposure before backfilling.

 

Q5. How frequently should spacers be placed along the trench?
A5. Typical spacing is every 0.8 to 1.2 m depending on duct load and project specification, but always follow the engineering design.

 

Q6. What if I need more than one layer of ducts?
A6. Use base spacers for the first layer (such as this 8-Way base), then use intermediate spacers above for additional layers and top spacers for final layer support.

 

Q7. What is the benefit over metal spacers?
A7. Plastic spacers are non-corrosive, non-conductive, lighter, easier to handle and more cost-effective—particularly suited to Gulf conditions with high salt and UV exposure.

 

Q8. What compressive loads can this spacer handle?
A8. Load capacity depends on design and manufacturer; check datasheet but typical ratings are 40-60 kg or more per unit under typical backfill conditions.

 

Q9. Is the product recyclable?
A9. Yes — made from recyclable polymer. At end of life the material can be processed as industrial plastic waste.

 

Q10. Where can I purchase in KSA?
A10. Available through infrastructure hardware suppliers in Riyadh, Jeddah, Dammam and other Gulf logistic hubs. Ensure local stock and documentation for Gulf-region procurement.

Premium Plastic Spacer 20 mm 8‑Way Base: Supplier, Manufacturing & Delivery

Premium 20 mm Plastic Spacer 8‑Way Base — Multi‑Duct Alignment Solution

The Plastic Spacer (20mm 8-Way Base) is a high-quality polymer spacer used to hold up to "eight" 20mm ducts or micro-ducts in precise alignment in telecommunications, fibre optics, and Utility duct banks throughout Saudi Arabia & the GCC.

Key Benefits:

  • Durable and UV stable engineered plastic materials manufactured to withstand extreme environmental conditions.
  • Provides a base support layer for multi-duct installation purposes.
  • Supports HDPE micro-duct, Telecom conduit and fibre optic communication projects.
  • Improved installation time; less duct movement while being backfilled; and improved efficiency when installing and pulling cables through ducts.

Connect & Explore Supplier Resources:

👉Plastic Pipe Spacers – Category Overview

👉 HDPE Microducts – Telecom Ducts

Saudi Ducts connects buyers with approved manufacturers and distributors; all commercial, pricing, and delivery discussions occur directly between buyer and supplier.

Plastic Spacer 20 mm 8‑Way Base-Quick Comparison & Best Practices

FeatureBase SpacerIntermediate SpacerTop Spacer
PositionFirst layerMiddle layersLast/top layer
PurposeFoundational alignmentMaintains vertical spacingFinishes duct bank structure
Typical UseBase of duct bankMulti-layer stackingTop alignment before backfill

Best Practices :

  • Directly install base spacers onto the trench bed.
  • Use intermediate and top spacers when installing multi-layer ducts.
  • Ensure the material used for spacers is UV stable and weather resistant.
  • Before backfilling, verify correct spacing to avoid misalignment of the ductwork.